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2007 Builders' Show: Building Materials
  • 2007 IBS Product Reviews



  • Johns Manville Spider Formaldehyde-Free Insulation
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    Johns Manville Spyder Insulation

    Going green is about more than the product that slides off the lumber truck at your jobsite. Part of it is about the process it takes to get that product there in the first place.

    Johns Manville's Spider Formaldehyde-Free insulation products take formaldehyde — a volatile organic compound (VOC) — out of the production cycle with far-reaching, positive effects.

    Making the products themselves is a much cleaner process, which is a big deal on an industrial scale. Add to that JM's use of loads of recycled glass in the fiberglass portion of the product: that diverts waste from landfills. And, with no formaldehyde in your customer's home, the air — or health — of the building is improved, according to the company.

    With a wide array of products — batts with various backings, a break-away batt product that reduces cutting on-site and a blown-in type — Johns Manville creates what I call a green supply chain.

    Johns Manville Home Insulation




    Platinum Advanced Panels
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    Platinum Advanced Panels

    My daughter had a school project that required her to look at the things we throw away and figure out how to re-use — and maybe improve — them.

    While that may seem elementary, the team at Platinum Advanced have done the same thing and created one rockin'-lookin' building system that just might improve our American dwelling.

    Using recycled steel studs and reinforced polyurethane (a cast-off from petroleum refining), fabricates wall and roof panels that are tough and wildly thermally efficient. The panels readily accept standard finishes; you can modify them in the field; and they're priced competitively with standard building practices — but they go up faster on site.

    R-Values of 24.5 for a 3-1/2-inch-thick panel and 38.5 for a 5-1/2-inch-thick panel combine with increased build speed and recycled, formaldehyde-free, inert materials that bugs don't like, and it's easy to see this advance as worth its weight in Platinum.




    Carpenter Concepts Door Installation Clip
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    Carpenter Concepts Door Installation Clip

    The best carpenters I know use gauges, jigs and other tricks to keep from having to measure and adjust things more than is absolutely necessary, but when it comes to hanging pre-hung doors, you have to rely on your experience, skills and a lot of dexterity to get them kosher — especially when it comes to plumbing the door in the opening, then shimming the jambs against the studs. Carpenter Concepts' Door Installation Clip removes some of the guess work and looks like a worthy tool for production door hangers, custom home builders and remodelers — especially if you end up stripping the trim that comes with a pre-hung door sometimes.

    All you do is attach three clips to each side of the door to get it lined up dead flush with your drywall. Tacking it in place holds the jamb plumb in both directions. Next, cover with casing. If you're thinking the clip will hold the casing off the jamb and wall, Carpenter Concepts already thought of that. The clip fits in the dado behind most casings.

    Carpenter Concepts




    Normerica Timber Frame Homes
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    Normerica Timber Frame Homes

    There are homes, and then there are timber frame homes. The art and science of timber framing has been around for about 4,000 years — and there's a reason for that. Not only do timber-frame structures, like the ones designed and built by Normerica, abound with soaring beauty so very pleasing to the eye, but the very structure that makes timber frames so beautiful is what makes them so strong, enabling them to last hundreds of years.

    Modern timber frames are phenomenally efficient, too. What's also nice is that Normerica can work with you as a specialty sub on more than just GCing a new-home build. They can put their impressive design and fabrication experience together with you to work on a hybrid building (a stick frame with timber frame elements) or an outdoor structure such as a garage, gazebo or porch.

    If you think about it, building systems — and their builders — must be strong to survive all this time.

    Normerica




    USG Sheetrock Dust Control Plus 3 Joint Compound
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    USG Dustless Joint Compound

    For many builders and remodelers — especially remodelers working in an occupied home — drywall dust is basically the bane of our existence. You sand it, and it goes everywhere — in your teeth, in your customer's closets, even into the HVAC filters.

    USG heard our lamentations and developed a new formulation for its Sheetrock brand joint compound. It has a unique quality that binds dust particles together into heavier clumps, enabling them to fall to the floor instead of seeking out the sock drawer. The company specifies the mix is ideal for all types of remodeling products. It weighs up to 35 percent less than conventional compounds, which USG says makes handling and application "quick and simple." (I've sanded a dump truck load of compound in my career; I'll give 'em "quicker.")

    USG adds that the some builders are realizing a 30 percent to 50 percent savings in compound consumption. The material is low-shrinkage, has excellent adhesion and provides good crack resistance. What's more, when mudding metal such as corner bead, it takes two coats instead of three, USG says.

    No dust plus a saved step on the outside corners. Now that's a sweet mix.

    USG




    Structus Building Technologies No-Coat Drywall Corner
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    Structus No-Coat Drywall Corner

    "Callback" and "profit loss" are synonyms — and lots of callbacks come in the form of drywall cracks. No-Coat from Structus Building Technologies promises to be a callback killer in this category. The No-Coat Structural Laminate Drywall Corner System (the company calls it SLAM; check out the video on their website) provides superior strength and durability, installs faster and delivers bottom-line savings in labor and mud. And you can use it in various applications, such as finishing off-angle ceilings, archways and inside or outside corners.

    Structus says that No-Coat delivers superior strength and durability compared with corner bead; faster installs (I like this!); and what amounts to increased efficiency. Not only does the system install faster and with less mud than other systems, but it'll last, so you're saving coming and going. And once you're gone, your customer won't need to call you back. They call that callback killer win-win.

    Structus Building Technologies




    Henkel OSI Green Series
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    The name says it all: Green Series.

    Like all things that have gone green, the list of Henkel's OSI-branded specialized adhesives and sealants are designed to be environmentally friendly.

    This particular series of sealants exceed the VOC (volatile organic compound) regulations, which help improve indoor air quality. And the company claims that they haven't sacrificed their reputation for high performance and long-lasting strength in the new formulas.

    The line includes a latex-based drywall and panel construction adhesive and a weather-resistant subfloor and deck adhesive. Sealants in the Green Series include a flexible draft and acoustical sound sealant; an acrylic urethane interior/exterior sealant; an expanding sealant that insulates to an R-5 factor per inch of foam; and a smoke- and draft-stop sealant that is designed to seal fire separations.

    Hats off to the Green Series for offering us the option of building green, right down to the crevices in our construction projects.

    Henkel OSI Green Series








    Kuhns Bros. Log Homes
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    Kuhns Bros. Log Homes

    You'd think during a quick drive around the burbs that the American home is purely a stick-framed beast. However, trade in your car for a chairlift, mountain bike or fishing boat, and you'll quickly see that when thoughts turn from Wisteria Lane to "take a left by the oak tree at the end of the dirt road," the rustic beauty of logs plays more into customers' vision. So, if you take your show on the road or get a call for a city-side log structure, you'll need a top-flight provider of the "sticks" that go into log homes.

    Kuhns Bros. is a veteran. The company kiln-dries their logs, decreasing checking, shrinkage and weight while enabling the finish to be applied ASAP. Kuhns Bros. also works with architects and homeowners to zero in the design and cut the package. And they have sweet post and beam/log detailing on the interior — along with killer custom details like bunk beds, porches and glorious handrails for stairs. (I see these and think about hybridizing them into other projects.)

    The designs are truly custom, loaded with clerestory windows through which that mountain, lake, or wooded refuge is as clear as the dream that got your customer there.

    Or, if you just want to know more about log homes, take a weekend class on how to build one. Big tools usually means big fun!

    Kuhns Bros.





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